Power system parameters motor power: The core affects the flipping resistance and operating speed. The higher the power (usually 18.5-45kW), the better it can handle high moisture content and high viscosity materials (such as sludge and pure chicken manure), avoiding incomplete flipping and machine jamming caused by insufficient power. The processing capacity per unit time is significantly increased (for every 10kW increase in power, the processing capacity can increase by 15% -25%). Transmission efficiency: The transmission accuracy of chains, gears, and bearings directly affects power transmission. If the transmission components are worn or poorly lubricated, it can lead to power loss (loss rate can reach 10% -20%), a decrease in flipping speed, and an increased probability of equipment failure.
Design of flipping structure chain plate and blade tooth configuration: The number of chain plates and blade tooth density/material (wear-resistant alloy steel>ordinary carbon steel) determine the cutting and crushing effect of materials. The higher the blade tooth density, the more able it is to crack clumped materials (such as mud lumps and straw knots) and reduce flipping resistance; If the blade teeth are severely worn (the cutting edge becomes dull), the processing capacity will decrease by more than 30%, and the uniformity of material fermentation will deteriorate. Flipping depth and width: The flipping depth (usually 1.2-2 meters) and width (3-6 meters) designed by the equipment should match the size of the fermentation tank. If the tank width/depth exceeds the equipment design range, it may cause edge materials to be missed or materials to accumulate and overflow during flipping, reducing effective processing efficiency. Dispersion angle and height: High position dispersion (dispersion height of 1.5-2.5 meters) can increase the contact area between materials and air, improve oxygenation efficiency, and indirectly shorten the fermentation cycle; If the scattering angle is too small (<30 °), the material will only flip on the surface, and the deep material will be anaerobic, requiring secondary flipping to reduce overall efficiency.
Walking and shifting system walking speed: The walking speed of the equipment along the track (usually 0.8-1.5m/min) directly affects the coverage area per unit time. If the speed is too fast, it will cause incomplete flipping of materials, and if it is too slow, it will reduce the processing capacity; High quality equipment can achieve stepless adjustment of walking speed and adapt to different material states. Migration machine configuration: If multiple tank operations are required, the migration speed (usually 5-8m/min) and stability of the migration machine affect the efficiency of tank replacement. If the migration machine is stuck or has poor positioning accuracy (error>10cm), it will increase the time required for equipment to dock with the fermentation tank and interrupt continuous operations.
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